Innovation Spotlight: How DOTs Are Moving Toward Digital As-Builts

The FHWA is promoting the deployment of Digital As-Builts (DABs) in Round 6 of the Every Day Counts (EDC-6) Program.  FHWA defines DABs as an accumulation of the data used during digital project delivery that provides a living record of built infrastructure for agencies’ future business needs.   The latest FHWA Innovator, September/October, Issue 86, features a section on e-Ticketing and Digital As Builts that briefly defines the innovation and its benefits along with a short video of digital delivery efforts at Utah DOT.  

During EDC-6, the NJ STIC has set forward goals for advancing Digital As-Builts, assessing the current stage of innovation as “development” and setting forward some near-term capacity-building actions.

This article reports on a brief Digital As-Builts Literature Scan and provides references to a select bibliography of research reports, strategic plans and other resource documents that may warrant closer inspection for innovation teams. The literature scan identifies some key definitions, benefits, emerging practices, recurring challenges and possible lessons when taking steps toward deployment of DABs.

Digital As-Builts Literature Scan

Introduction

A Digital As-Built (DAB) innovates by transferring what are typically 2D, paper records into digital, three-dimensional (3D) datafiles that can be regularly updated and shared with stakeholders throughout a project’s life cycle. This information becomes invaluable in the asset management and operations phase, in which it is crucial for agencies to have the most current, comprehensive data covering their facility’s construction. DABs can also be referred to as digital twins, intricate computerized copies of a road or bridge that simulate real-time conditions, allowing for predictive maintenance and more cost-effective mitigation projects.

Across the country, state departments of transportation (state DOTs) are beginning to adopt DABs requirements for future road and bridge projects. The Pennsylvania Department of Transportation (PennDOT), for instance, has established ambitious agency goals that by 2035, all agency projects will be bid upon using 3D models—which will be updated throughout the project’s development through completion, and then stored in a centralized database (PennDOT, 2020).

While industry standard software and practices are still emerging, the research, experiences, and challenges from DOTs nationwide can assist in the identification of promising practices and planning the transition to DABs.

Benefits of Digital As-Builts

Digital As-Builts are digitized, detailed records of completed construction projects. These could encapsulate roadways, bridges, barriers, berms, and any other facilities. What is revolutionary about DABs is their capacity to be used as digital twins, sophisticated mock-ups of the actual structure that enable agencies to streamline maintenance and improvement projects. DABs are simple to store and distribute, reducing the time and material costs from producing traditional 2D as-builts. Created using Computer Aided Drafting and Design (CADD) software, and updated with real-world readings, such as laser-based LiDAR, DABs are versatile and, increasingly, trustworthy records.  

DABs were selected as part of the FHWA’s EDC-6, featured for their advances in safety, time savings, and quality (FHWA, 2021).  In addition to providing high quality records that can optimize maintenance and asset management, DABs can streamline the project development process by easily showing decision makers the location of existing infrastructure. The safety benefits come, in part, from shorter work interruptions of regular traffic flows.  

DABs offer the capability to reliably retain information throughout the project process, as data is handed over from one department agency to another.  A UC-Davis report, conducted on behalf of the California Department of Transportation (Caltrans), suggests that DABs can reduce the risk of lost information considerably (Advanced Highway Maintenance and Construction Technology Research Center, 2020). Another report, prepared for the Kentucky Transportation Cabinet (KYTC) by University of Kentucky researchers, found that digital documentation could significantly build trust in as-built records. In 2018, KYTC spent $217,000 on new forensic investigations because handmade, paper as-builts were deemed untrustworthy (Kentucky Transportation Center, 2019). But DABs, especially when well-updated and held to high standards of detail, can reduce the need for new surveys and ultimately lower costs.

DABs feed into an integrated workflow in which completed facility information is readily accessible for asset management and maintenance. This process is an element of Civil Integrated Management (CIM), and involves the entire lifecycle of a facility.

Existing Practices

Though many aspects of life have been affected by increasing digitization, the as-built record-keeping process in state transportation remains rooted in the analog era. It was apparent, from the literature reviewed, that the majority of state transportation departments are still using 2D, paper as-builts for facility specifications.

When DABs were being used, they were as pilot projects to demonstrate their efficacy. Or, when a part of agency practice, as in the case of Caltrans, implementation was inconsistent and without sufficient coordination (AHMCTRC, 2020).  Similarly, in Kentucky, some records were being stored digitally but without a designated central repository, or as hardcopies in a State Library and Archives warehouse for storage (KTC, 2019), offering little use for ongoing maintenance. States like Michigan and North Carolina, while looking to transition to digital records, were still working on their digital strategies and have yet to implement them as practice (FHWA, 2019).

Some states have recently established regulations requiring DABs, such as the Colorado Department of Transportation (CDOT), which updated the State Highway Utility Accommodation Code in 2021 calling for 3D subsurface models showing the location of utility lines in CDOT’s Right-of-Way (Colorado Department of Transportation, 2021). New York has established a 3D, 4D, and 5D requirement for certain megaprojects (such as the new Kosciuzko Bridge), that tie contractor payments to a continuously-updated model that is then revised with as-built information (FHWA, 2014). And Nevada, while requiring digital contract documents, has yet to add an as-built component. (Nevada Department of Transportation, 2021).

Many DOTs are being spurred to action by technological innovations and by prior EDC rounds (FHWA, 2015) and by the current FHWA’s EDC-6 e-Ticketing and Digital As-Builts initiative.

Emerging Practices

PennDOT appears at the leading edge in its development of a comprehensive DAB implementation plan, intending to adopt the digital delivery process as a department standard by 2025. For DABs, this involves a 5-year span spent developing standards and workflows for implementation. The planning process includes the functioning of various working groups for determining necessary infrastructure and modeling requirements, workspace needs, and training plans. Though PennDOT’s plan is still in progress, their Digital Delivery 2025 Strategic Plan offers a good example of a comprehensive, implementation document detailing steps the agency must take to make the transition to digital delivery (PennDOT, 2020).

Illusrates PenndDOT roadmap schedule for implementation of DABs

Figure 1: Sample Digital Delivery Roadmap from PennDOT.

Agencies in other states are also piloting new standards. Many DOTs are planning to convert from paper records, and to capitalize on this transition by taking advantage of the new digital records in the asset management process.

The Utah Department of Transportation of Transportation (UDOT) has created a website describing the benefits of digital delivery, including the advantages of the use of Digital Twins (UDOT, 2021). UDOT’s site also contains sample deliverables packages for contractors, with technical specifications for roadways, drainage, and structures viewable in Bentley ProjectWise, and document management software used for DABs by several DOTs (e.g., Virginia, Washington, Kentucky, and others) (Virginia Department of Transportation, 2019).

Virginia is also working to establish new guidelines to support the Civil Integrated Management (CIM) process. The guidelines will set standards for Level of Detail (LOD) for 3D renderings, as some models can be inconsistent. Because they are intended to exist as exact records of the constructed facility, DABs are required to be the highest LOD (Level 400) (Virginia Department of Transportation, 2020).

Michigan and North Carolina are currently transitioning from 2D plan sheets to 3D models of contractual documents (FHWA, 2019). Both states plan to incorporate the records into asset and operations management over the project’s lifecycle.

NYSDOT, for a bridge reconstruction in the Catskill region, developed a 3D model for a contract document using Bentley iTwin Design Review software (CS Engineer Magazine, 2021). After the bridge is completed, the contractor is obligated to upload as-built information to the 3D model. This approach is being piloted in New York, but is not yet adopted practice.

In Minnesota, the state Department of Transportation (MnDOT), adopted special as-built requirements for certain regions in the state, starting in the Minneapolis-St. Paul Metropolitan area (FHWA, 2019). The agency also has a dedicated website with DAB specifications. For example, a barrier as-built report might include latitudinal and longitudinal X, Y, and Z coordinates, as well as a Plan ID referring back to the plan set.

Nearby, Iowa DOT has begun using geo-equipped devices from ESRI to capture vector and asset attribute data during the construction process (Iowa DOT Research, 2021). The geolocated data captures the location and geometry of facilities, and is then uploaded to a Microsoft SQL server. As opposed to developing a 3D model in the design process, and then updating it with as-built conditions, an after-the-fact approach captures three-dimensional as-built data outside of the Building Information Modeling (BIM) process.

Other states are exploring how they might apply these concepts to how they manage the planning, design, construction, and maintenance of their facilities. The literature resources reviewed made the benefits of DABs abundantly clear, and showed considerable progress being made, but they also identified challenges in the full-scale deployment of Digital As-Builts as standard practice.

Challenges

Several of the resources reviewed identified barriers for DOTs for implementing DABs. For Developing a Strategic Roadmap for Caltrans Implementation of Virtual Design Construction/Civil Integrated Management (2020), researchers surveyed Caltrans employees from various departments to learn more about the obstacles that the department faced.  Similarly, University of Kentucky researchers surveyed Kentucky Transportation Cabinet (KYTC) staff, in Redefining Construction As-Built Plans to Meet Current Kentucky Transportation Cabinet Needs (2019).  FHWA has also prepared reports on innovative digital records practices at various states that detail various challenges (FHWA, 2019).  

These reports reveal some recurring themes on the challenges experienced by state DOTs that can be broken into two axes — Workflow and Workforce — as well as some solutions to surmount them.

Table 1: Examples of Workflow and Workforce Challenges and Solutions to DABs Implementation

AxesChallengesSolutionsExamples
WorkflowInconsistent ImplementationDevelop robust, time-tested workflowsPennDOT
Workflow SiloizationFacilitate interdepartmental coordination on projects and data updatesCaltrans
Workflow CompatibilityExtensively test software workflows for technical errors, such as incompatibilityPennDOT
Workflow StandardsCreate file, format, and procedural standards (i.e. designated Levels of Detail). Require compatible software infrastructure to support DABsPennDOT, UDOT, VDOT, NDOT, CDOT
Workforce Digital Competencies Educate employees with ongoing trainings that ease into DAB processPennDOT
WorkforceComplianceEducate for and enforce DAB protocolsUDOT, MnDOT

For example, the Caltrans report made clear that the development of an agency-wide workflow was paramount. Without one, various divisions were inconsistent and ineffective at capturing, maintaining, and communicating about DABs. Caltrans Roadway Design and Structures Design divisions fell short in updating and sharing the existence of updates with one another (AHMCTRC, 2020).  

Regarding particular software, files, and workstations, care must be taken in the workflow design process to ensure compatibility. In Caltrans case, the Roadway Design and Structures Design divisions were using incompatible 3D modeling software. Iowa DOT experienced a similar issue, in which 3D, geolocated models created using ESRI software were then unable to be meaningfully edited in Bentley MicroStation (Iowa DOT Research, 2021).  In addition, Iowa DOT’s 3D models, designed as part of a BIM process for a bridge girder replacement project, could not be edited because of the file type. An audit of Kentucky’s Transportation Cabinet found that, though there was a central repository for digital records (Bentley’s ProjectWise), files were uploaded inconsistently (KTC, 2019). While NYSDOT had planned, during the construction of the new Kosciusko Bridge, to continuously update a 3D model to show newly built components, they experienced severe network capacity constraints that prevented them from doing so (FHWA, 2014). Upfront planning, interdepartmental collaboration and testing ensures that DABs potential is unleashed.

The second tier of challenges arise from issues with workforce adoption. An FHWA case study looking at digital record keeping at MnDOT highlights difficulty with securing buy-in from construction staff to comply with new DAB requirements (FHWA, 2019). The KYTC study singled out a lack of digital competencies from older employees as one barrier towards adopting these new technologies. Change is difficult to implement, but especially when staff have become accustomed to the same practice for decades.

Recommendations

For Workflow design, a considered and deliberative process is required. Agencies must convene working groups of stakeholders and learn about department-specific concerns and established processes. Several years may be required to design new DAB workflows that maximize the potential of the new technology, and ensure that the infrastructure is in place to support and encourage staff to follow these workflows.

PennDOT’s plan for implementing digital delivery is an instructive and thorough model document on the subject (PennDOT, 2020). The agency’s Digital Delivery Strategic Plan breaks tasks down into actionable steps, such as Task 2.3, Post Construction Process and Procedures Development, scheduled from Q2-Q3 of 2021, which will map out new requirements and a plan to realize the new processes. An agency wishing to avoid siloization would do well to consult the UC-Davis study that provides itemized, exact solutions.

Graphic displaying PennDOT roadmap

Figure 2: Another visual representation of PennDOT’s Digital Delivery Roadmap.

Architects of the new DAB workflow should be careful to promote interdepartmental collaboration, as well as select compatible software that supports such a goal. Bentley Systems design, engineering, and review software—MicroStation, OpenRoads, and ProjectWise, principally—appear to be the most consistently used across the country (AHMCTRC, 2020). For determining a cohesive workflow, it is imperative that varying software have compatibility with one another—and that they are consistently used across the department.

For the issue of designated detail levels, both Minnesota and Virginia have developed tables with standards specifying when and where to make DABs as accurate as possible, such as whether to survey the constructed facility at a detail of one foot or one meter (FHWA, 2019). The overall objective of the department may help to guide the development process: how does the agency aim to utilize BIM technology? A representative DAB could help to dramatically increase the efficiency of future maintenance or upgrade projects, but only if the appropriate standards are first put in place.

The Workforce presents complementary challenges and solutions. A technology is only useful if it is appropriately deployed—part of the workflow design process should include consultation with staff on specific barriers they face in their daily adoption of the technology. What might be preventing them from doing so? What types of trainings are required to achieve core competencies? Interviewing staff stakeholders will also help to determine accountability measures that could be put in place, for both staff and contractors, to help ensure consistent compliance with new workflows (KTC, 2019).

Moving Forward

Digital As-Builts are a promising technological innovation that can reduce inefficiencies in the life cycle of a transportation facility. If appropriately deployed, DABs can maximize the value of a project, eliminating the need for new forensic investigations, and retaining information as it is handed off from one phase to the next. Many of the DOTs surveyed are considering and incorporating innovative practices into their DAB implementation. Both Caltrans and KYTC, for example, are studying the use of laser-based scanning technologies to develop geolocated 3D models post-construction. In the coming years, as DABs are adopted into practice, more case studies will become available for reference.

From the resources reviewed, it was apparent that Digital As-Builts are promising technology that can streamline record-keeping and save transportation agencies both time and money.

Bibliography

Advanced Highway Maintenance and Construction Technology Research Center (2020). Developing a Strategic Roadmap for Caltrans Implementation of Virtual Design Construction/Civil Integrated Management. California Department of Transportation.https://dot.ca.gov/-/media/dot-media/programs/research-innovation-system-information/documents/final-reports/ca20-3178-finalreport-a11y.pdf

Colorado Department of Transportation. (2021). State Highway Utility Accommodation Code. Colorado Department of Transportation. https://www.sos.state.co.us/CCR/GenerateRulePdf.do?ruleVersionId=9244&fileName=2%20CCR%20601-18

CS Engineer Magazine. (2021). NYS DOT Delivers First Model-based Contracting 3D Project in Its History; Delivered the Project Under Budget and Restored a Critical Bridge to the Community. CS Engineer Magazine. https://csengineermag.com/nys-dot-delivers-first-model-based-contracting-3d-project-in-its-history-delivered-the-project-under-budget-and-restored-a-critical-bridge-to-the-community/

Federal Highway Administration. (2014). 4D and 5D Modeling: NYSDOT’s Approach to Optimizing Resources. Federal Highway Administration. https://www.fhwa.dot.gov/construction/3d/hif16024.pdf

Federal Highway Administration. (2015).  3D Engineered Models: Schedule, Cost and Post-Construction: Fact Sheet. https://www.fhwa.dot.gov/innovation/pdfs/factsheets/edc/edc-3_factsheet_3d_engineered_models.pdf

Federal Highway Administration (2021). e-Ticketing and Digital As-Builts. Federal Highway Administration. https://www.fhwa.dot.gov/innovation/everydaycounts/edc_6/eticketing.cfm

Federal Highway Administration. (2019). Michigan DOT Digital Delivery Working Group. Federal Highway Administration. https://www.fhwa.dot.gov/construction/econstruction/edc4/hif19033.pdf

Federal Highway Administration. (2019). Minnesota and Iowa DOT Solutions for Capturing Asset Information During Construction. Federal Highway Administration.https://www.fhwa.dot.gov/construction/econstruction/hif19075.pdf

Iowa DOT Research. (2021). Development of Digital As-Built for Use in Future Asset Management Applications. Iowa Department of Transportation.https://ideas.iowadot.gov/subdomain/stic-incentive-funds/end/node/3410?qmzn=iKFrYf

Kentucky Transportation Center. (2019). Redefining Construction As-Built Plans to Meet Current Kentucky Transportation Cabinet Needs. Kentucky Transportation Cabinet.  https://uknowledge.uky.edu/ktc_researchreports/1630/

National Cooperative Highway Research Program. (2015).  Advances in Civil Integrated Management. Scan Team Report. NCHRP Project 20-68A, Scan 13- 02.   http://onlinepubs.trb.org/onlinepubs/nchrp/docs/NCHRP20-68A_13-02.pdf

Nevada Department of Transportation. (2021). CAD Standards and Information. Nevada Department of Transportation. https://www.dot.nv.gov/doing-business/about-ndot/ndot-divisions/engineering/design/cadd-standards-and-information

North Carolina Department of Transportation. (2020). Perspectives on Anticipated OpenRoads Designer (ORD) Technological Benefits. North Carolina Department of Transportation. https://connect.ncdot.gov/resources/CADD/OpenRoads%20Designer%20Documents/NCDOT%20Research%20and%20Innovation%20Summit_ORD%20Presentation_10-14-20_Final.pdf

Pennsylvania Department of Transportation. (2020). Digital Delivery Directive 2025 Final Strategic Plan. Pennsylvania Department of Transportation. https://www.penndot.gov/ProjectAndPrograms/3D2025/Documents/Final%20Strategic%20Plan%20V1.0.pdf

Utah Department of Transportation. (2021). Digital Delivery. Utah Department of Transportation. https://digitaldelivery.udot.utah.gov/pages/bdc1336e1ade43d5bac2deca0e3e4837

Virginia Department of Transportation. (2020). 3D Model Development Manual. Virginia Department of Transportation. http://www.virginiadot.org/business/resources/LocDes/3D_Model_Development_Manual.pdf

Virginia Department of Transportation. (2019). Instructional and Informational Memorandum. Virginia Department of Transportation. http://www.virginiadot.org/business/resources/LocDes/IIM/IIM118.pdf Washington State Department of Transportation. (2017). Electronic Engineering Data Standards. Washington State Department of Transportation. https://wsdot.wa.gov/publications/manuals/fulltext/M3028/ElectronicEngDataStandards.pdf

Developing Next Generation Traffic Incident Management in the Delaware Valley

Traffic Incident Management (TIM) programs help first responders and traffic operators to better understand and coordinate roadway incidents. As part of the sixth round of the Federal Highway Administration’s (FHWA) Every Day Counts (EDC) initiative, the agency is promoting innovative practice in this area through NextGen TIM. These practices and procedures can advance safety, increase travel reliability, and improve agency operations by engaging with new technologies and trainings. For example, sensors and crowdsourced data can help traffic agencies better detect incidents and decrease response times. Drones, or Unmanned Aerial Systems (UAS) can help transportation agencies and first responders better understand the incident scene and speed the resumption of traffic flow. The NextGen TIM initiative is an effort to improve traffic incident management through technological innovation and standardized operating procedures. NextGen TIM technologies and practices are currently being used in the Delaware Valley to increase real-time situational awareness and ensure maximum safety at the scene of an incident.

Regional Integrated Multimodal Information Sharing (RIMIS)

Image of RIMIS Operational Tool, which is a map of the DVRPC region, with Philadelphia at the center, and portions of New Jersey to the east, and Pennsylvania to the West, highway routes are marked in green and yellow, yellow denoting slower than usual operations, orange construction worker signals denote construction along the corridor, many of them are clustered aroudn Philadelphia.

The RIMIS Operational Tool gives a system-wide overview of traffic operations, such as incidents, traffic flow, and construction alerts, courtesy DVRPC

Currently, transportation departments in the region use the TRANSCOM traffic monitoring platform to supervise incidents. The Delaware Valley Planning Commission (DVRPC)’s version of this platform is called RIMIS, or Regional Integrated Multimodal Information Sharing. Because DVRPC is a Metropolitan Planning Organization (MPO) that spans both sides of the Delaware River, its reach includes sections of New Jersey and Pennsylvania—broadly, the greater Philadelphia area. In this region, with overlapping municipal, state, and regional jurisdictions, communication and coordination could be difficult. According to Christopher King, Manager of DVRPC’s Office of Transportation Operations Management, before RIMIS, incident notifications were commonly communicated through phone calls.

Area transportation officials recognized the need for a coordinated platform where information could be shared back and forth. Instead of slow, one-to-one incident notifications, this new, decentralized platform would present a “big picture” perspective of a traffic incident’s impacts on the regional transportation network. The concept was to create a regional centralized information location for traffic operators and first responders to view the traffic status on area roads, and understand, quickly and reliably, where an incident has occurred. Local agencies could access the platform to better understand incident conditions.

Image of 16 video feeds, each of a different stretch of highway, a video wall for traffic operations monitoring.

The RIMIS Video Wall allows for real-time roadway monitoring for first responders and traffic operations personnel, courtesy DVRPC

RIMIS was first developed nearly 20 years ago, and has proved to be invaluable as a resource. Participants supply data, such as video feeds and traffic updates, which is then aggregated to update other members. These agencies include PennDOT, NJDOT, SEPTA, and NJ TRANSIT. Member agencies and municipalities, such as Bedminster Township, PA, can take advantage of the operations database, with live and historical traffic flow and incident data, a situational map which geographically represents traffic levels and incidents across the region, and a video wall of roads in the DVRPC area with live camera feeds.

As an example, Mr. King showed a municipal fire department participating in RIMIS, that, once alerted that a collision has occurred, can access the platform’s interactive map, live video feeds, and information on planned interruptions, to better understand the scene before arriving there. The RIMIS platform gives context to first responders on route to an incident, provides a broader view for traffic operations dispatchers managing a disruption, and also assists transportation planners looking for data on how to improve a high-collision roadway.

Interactive Detour Route Mapping (IDRuM)

Image of a map of Philadelphia, with highway routes in orange, delineated into sections. Each section, when clicked on, shows two detour routes in the event of a serious incident.

IDRuM is a detour resource for rerouting traffic after major incidents, courtesy DVRPC

Another TIM tool DVRPC provides is the Interactive Detour Route Mapping (IDRuM) feature, a web application that consolidates established Emergency Detour Routes as a resource for traffic operations personnel, first responders, and transportation planners and engineers.

If, for example, an incident has occurred on a certain segment of I-295 in Bucks County, then the Primary Detour Route would involve taking Taylorsville Road south and turning right on State Route 322 to rejoin the highway, while the Secondary Detour Route would take a similar maneuver going north. This information can be easily accessed in both interactive and PDF formats on the IDRuM mapping site.

Image of two detour routes from I-295, one goes on a road to the north and then southeast to rejoin the highway, the other to the south and then northwest.

DVRPC is currently beta testing detour routes from NJDOT for the IDRuM platform, courtesy DVRPC

DVRPC is currently working to integrate NJDOT’s designated Detour Routes into the GIS map for the area east of the Delaware. The data has been uploaded, but is still in beta testing.

NextGen TIM

Mr. King says that a chief focus of NextGen TIM is to expand services such as RIMIS and IDRuM to more localities and arterial routes, as well as to ensure that all first responders are trained in the most up-to-date TIM techniques, such as how to position their vehicles for maximum safety on an active roadway.

During the second round of the Every Day Counts Initiative (EDC-2, 2013-2014),  a TIM process and training program was established under the  SHRP2, or the second Strategic Highway Research Program. This laid the groundwork for the current TIM training and organizational infrastructure, which is NJTIM in the Garden State. This consortium, spearheaded by NJDOT, provides resources and trainings to teach best practices to first responders across the state. NJDOT and the New Jersey State Police (NJSP) partner together to promote trainings and coordinate highway emergency response. To learn more about NJDOT’s efforts with regards to partnering with NJSP on crash data consolidation, using Unmanned Aerial Systems for incident analysis, and other aspects of the initiative, please visit NJDOT Tech Transfer’s NextGen TIM page.


Resources

Delaware Valley Regional Planning Commission. Interactive Detour Route Mapping (IDRuM). https://www.dvrpc.org/transportation/tsmo/idrum

Delaware Valley Regional Planning Commission. Regional Integrated Multimodal Information Sharing (RIMIS). https://www.dvrpc.org/Transportation/TSMO/RIMIS/

New Jersey Department of Transportation. Statewide Traffic Incident Management Program. https://www.nj.gov/transportation/commuter/motoristassistance/stimp.shtm

New Jersey Traffic Incident Management. Traffic Incident Management Resource Portal. http://www.njtim.org/NJTIM/

Image is of two construction workers in neon vests sitting on a platform above freshly poured concrete, which they are working on treating.

FHWA Issues EDC-5 Final Report and EDC-6 Baseline Report

The FHWA has issued a Final Report for Round 5 of the Every Day Counts Initiative (EDC-5), and a Baseline Report for EDC-6. The reports demonstrate completed and preliminary progress on implementation of selected innovations, such as Crowdsourcing for Advancing Operations and e-Ticketing.

Since the advent of the program in 2009, FHWA has worked to standardize innovation as an industry practice. For EDC-5, which took place from 2019-2020, FHWA reports that state agencies accomplished 98 percent of their implementation goalsthe highest success rate since EDC began. The vast majority of innovative ideas have been demonstrated, assessed (in preparation for deployment), or institutionalized by the state agency.

NJDOT is committed to supporting this initiative, which is administered on a state-by-state basis. The New Jersey Strategic Innovation Council (NJSTIC), is comprised of various stakeholders, including representatives from NJDOT, universities, municipalities, Metropolitan Planning Organizations, and counties. NJ STIC meets quarterly to discuss new innovations and progress on initiatives. More information about NJ STIC can be found here.

To learn more about past projects and progress on current EDC initiatives in the region, please visit our Innovative Initiatives page.

The two reports may be viewed below, or on FHWA's website: EDC-5 Final Report, EDC-6 Baseline Report.

Image Reads: Every Day Counts: Innovation for a Nation on the Move, EDC-5 Final Report, April 2021

Image Reads: Every Day Counts, Innovation for a Nation on the Move, EDC-6 Summit Summary and Baseline Report, May 2021

NJ STIC Innovations Featured at EDC-6 Virtual Summit

On December 8-10, 2020 FHWA hosted the Every Day Counts (EDC) 2020 Virtual Summit.

EDC is a State-based model that promotes the identification and rapid deployment of proven, yet underutilized innovations to shorten the project delivery process, enhance roadway safety, reduce traffic congestion, and integrate automation. FHWA works with State transportation departments, local governments, tribes, private industry and other stakeholders to identify a new collection of innovations to champion every two years that merit accelerated deployment.

The Summit is an integral component of the EDC model, bringing together transportation leaders and front-line professionals responsible for the development and delivery of highway projects to learn more about the innovations. Following the Summit, the States finalize their selection of innovations, establish performance goals for implementation over the upcoming two-year cycle, and begin to implement the innovations with the support and assistance of the technical teams established for each innovation.

The EDC-6 Summit was conducted virtually and included over 3,000 attendees from state Departments of Transportation, local agencies, federal land management agencies, tribes and industry. In the EDC-6 two-year cycle, seven innovations were featured that promote strategies to increase engagement with people, new applications of products to preserve and repair infrastructure, and improved processes that can save time on project delivery and incident management.

The EDC-6 Virtual summit included an exhibit pavilion to showcase home-grown innovations that State Transportation Innovation Council (STIC) members developed and implemented. The purpose of the pavilion was to celebrate and share examples of innovations that save lives, time and resources with a wider audience to expand their potential use and impact. Highlighted innovations did not need to be EDC-related, or previously funded through the STIC Incentive or AID Demonstration grant programs. Rather, exhibitors were asked to share those innovations that could benefit other state and local agencies.

The NJ STIC selected the ten innovations shown here for the pavilion.

NJDOT Real-Time Signal Performance Measurement
Bridge Fender Navigation Lighting Reflective Backup System
NJDOT BABM 2020 Anti-Jackknife Device
BABM-NJDOT Roncovitz Post Pusher and Post Puller​
DDSA NJDOT Data Driven Safety Analysis – Burlington County Roundabout
NJDOT Local Safety Peer Exchange
NJDOT Pavement Preservation Video
NJDOT Safety Service Patrol – iCone Technology
NJDOT UAS and A-GaME​
NJDOT UAS High Mast Light Pole Inspection​

A-GaME: Avoiding Unforeseen Costs on Transportation Projects Through Early Detection of Subterranean Obstacles

The Federal Highway Administration is encouraging State Departments of Transportation to utilize A-GaME, one of the agency’s Every Day Counts (EDC-5) innovations, to mitigate risks and improve reliability of geotechnical site characterization with proven, effective exploration methods and practices.

NJDOT used a drone to safely photograph the full extent of the soil erosion

NJDOT used a drone to safely photograph the full extent of the soil erosion

This article is a summary of an interview with New Jersey Department of Transportation (NJDOT) employees with expertise in engineering and geology from Geotechnical Engineering and Engineering Geology. The interview was held with Kim Sharp (Supervising Engineer, Geotechnical Engineering), John Jamerson (Project Engineer, Engineering Geology), and Amanda McElwain (Principal Engineer, Engineering Geology) to discuss how NJDOT utilizes A-GaME methods for its projects and the benefits these methods provide.

Q:  What is A-GaME?

A-GaME is an acronym for “Advanced Geotechnical Methods of Exploration” that encompasses a relatively new set of techniques for subsurface exploration that provides a more complete understanding of an area’s geotechnical and geological properties. In short, these techniques allow engineers to “see” what’s underground during a project’s design phase.

A-GaME techniques include the following processes:

Tools of the trade: sledgehammer, striking plate, and sensors are used to measure seismic vibrations through soil

Transportation projects typically use soil borings to collect soil samples, which are then tested in labs to determine the soil properties (e.g., water content, water depth, soil type, etc.) that will inform project design and construction. A-GaME techniques supplement soil borings and can more accurately identify obstructions, bedrock, and other soil conditions that could cause construction delays. They can also detect more subtle changes in soil conditions than conventional bore holes or penetration tests.

Q: Which of these methods has NJDOT used? Have they been successful?

Each A-GaME method yields benefits. The key is to find the right method for each project. NJDOT has utilized A-GaME methods in the preliminary design and design phases of several projects. In these projects, the results of the exploration have benefited project design and construction. Some of the more prominent examples of NJDOT’s use of A-GaME include:

  • Seismic Piezocone and P-S seismic logging techniques for the Pulaski Skyway seismic retrofitting of foundations. Consultants used these techniques in their site-specific seismic response analyses to derive shear wave velocity correlations and discover the various layers and depths of fill, organics, sands, clays, glacial till, and bedrock composition. This information allowed the engineers to determine how to retrofit each foundation to withstand a seismic event.
  • Mapping talus deposits – that is, collected rockfall piles – over bedrock on Route 80.
  • Microgravity surveys have been used in mine investigations. Northern New Jersey has several abandoned mines, and these surveys have provided safer and more complete methods to map and assess the structural integrity of these mines and inform remedial strategies.
  • Seismic methods were also used on another project near the Delaware Water Basin to measure the depth of talus deposits. Seismic activity was monitored from the road vibrations and the waves were measured at various points around the deposit to determine the locations of voids and the pile’s overall depth.
  • Mapping of rock joints for bridge foundation design along Route 4. Mapping the locations of the fractures in the rock allowed the design team to place the bridge foundations in structurally sound locations based on the competency of the rock mass. The process assisted in determining the long-term stability of the rock mass, the rippability (ease of excavation) and constructability of the mass, possible excavation angles, and the potential need for additional support.
  • Bathymetry Survey has been used in waterways upstream and downstream of structures on navigable waterways to provide river bottom elevation cross sections. This technique was used on the Pulaski Skyway project to reveal images of debris that had fallen off ships into the Hackensack River and could present issues during construction of the proposed foundation seismic retrofitting. The information saves time and money in the construction phase by alerting contractors to obstructions that will need to be removed.
  • Geophysical explorations have been used for finding shallow surface and river bottom debris, utility installations, and mapping existing bridge footing configurations underwater.
  • LiDAR survey has been used for site investigation on rock faces on a few projects during design.
  • Optical and acoustic tele-viewers have been used some down hole in soil borings to characterization of rock and any open voids.
  • Single Station Passive Seismic Survey (SSPSS) has been used to differentiate weathered rock from bedrock using ambient vibrations. Determining the interface between weathered rock and competent bedrock is essential, whether it is for rock slope stability, excavation concerns (mechanical or blasting), or foundations. SSPSS helped determine if the top layer was comprised of weathered rock, or if the top layer was comprised of loose boulders with lots of air-space in between.
  • Drones have been used in emergency situations to investigate large slope failures and to inform design on rockfall mitigation projects. On I-287, a drone equipped with a high-resolution camera was able to take photographs and videos revealing a broken drainage pipe that was contributing to erosion that required immediate remediation. This was safer and more cost effective than utilizing a team of workers to investigate. On I-280 and I-287, drones have also been used for rockface mapping and early site characterization as a design tool.

The source driver impacts the source, like a hammer striking a nail, and generates a wave. The pressure waves and seismic waves are recorded by the geophones as they travel through the fluid and soil walls.

The source driver impacts the source, like a hammer striking a nail, and generates a wave. The pressure waves and seismic waves are recorded by the geophones as they travel through the fluid and soil walls.

Q: Who determines which method to use, and who does the exploration?

Our office, in collaboration with design consulting firms, determines the most appropriate new technology methods for each project. The right method is largely determined by the type of project and its location. For example, projects that cross rivers may rely on sonar, LiDAR, or tomography to assess the conditions under the water and on the river’s slopes. On the other hand, a project in the mountains may require seismic methods of subsurface exploration because the steep slopes and rocky terrain make conventional testing impossible.

NJDOT often utilizes these methods during a project’s design phase to be proactive in reducing the risks and costs associated with underground soil conditions during construction. Some of these methods are also useful in emergency situations.

NJDOT sources A-GaME work to a small group of contractors that have knowledge on how to use the highly specialized and expensive equipment required to perform the tests, and the skilled, specialty trained personnel to conduct the tests and interpret the data. NJDOT and local governments rely upon private industry contractors to perform these specialized services; in fact, the geophysical firms themselves may not own the specialty equipment (e.g., seismographs, etc.), but will rent it out as needed due to the high costs of ownership. When we develop the boring program, the prime design consultant firm will often contract with a specialty geophysical firm. Sometimes the geophysical firm will be hired by the drilling contractor.

Q: You just said that these methods can be expensive, but isn’t an important benefit of these methods to save money?

A-GaME techniques tend to have a higher up-front cost, but these methods save money over the life of a project through risk reduction. When designers, DOTs, and contractors have a better understanding of the issues that could arise due to subterranean conditions (e.g., bedrock, air voids, old storage containers, abandoned mines), the project can account for these conditions rather than discovering them during the construction phase.

In the design phase, A-GaME methods can provide information to ensure that foundations are not overdesigned, or are appropriate for rocky terrain, and can improve constructability over the life of the project – which can deliver cost savings.  Overall, these techniques reduce costs associated with construction delays, change orders, and litigation.

In some environments, projects on mountainous terrain for example, the cost of soil borings can be very high to mobilize equipment, so supplementing borings with geophysical techniques brings the project cost down.

The information about soil known by traditional boring methods. Source: Minnesota DOT

The information about soil known by traditional boring methods. Source: Minnesota DOT

Q: What knowledge, skills, and abilities are needed to advance the use of A-GaME at NJDOT?

Delivering the specialized equipment, skills, and education needed for A-GaME are currently outside the capabilities and day-to-day responsibilities of NJDOT’s Geotechnical Engineering Department. Testing methods are complicated, and the resulting data often require the analyst to have a PhD in Geology.  The degree of specialization warrants the need for outsourcing the work to specialty contractors who would regularly perform these functions and hone their expertise.  Engineers entering the profession would not necessarily have had sufficient exposure to these techniques at the undergraduate level.

However, NJDOT staff have been going on-site when the specialty contractors perform work on NJDOT projects to learn more about these methods and climb the learning curve. When DOT staff have more knowledge about the methods, the odds of advancing their use in future projects increases.

Q:  What are some challenges to A-GaME’s deployment?

From an engineering perspective, all of the design firms need to become aware that there are lots of methodologies available to analyze and obtain soil and rock properties for better, and sometimes more efficient and cost-effective, designs of our foundations and rock slopes.  We work with firms of varying capacities including some less experienced firms with little awareness of the methods.  There are also some firms that would be interested in implementing these services on select projects, but until recently were not sure that NJDOT was open to their use, such as for rock work.

Information provided by ERI imaging is much more thorough. Source: Minnesota DOT

Information provided by ERI imaging is much more thorough. Source: Minnesota DOT

NJDOT project management teams also can be resistant to spending the extra up-front money for this type of testing and analysis. Soil boring drilling contractors do not want to work in tandem with geophysical firms because they have to wait for the firms to get out there and complete their work; for example, there are peripheral costs and scheduling uncertainties related to use of optical or acoustical televiewer work. The drilling contractors do not want to be idle while the geophysical work is being performed.  They want reliability as to when work will be completed so they can quickly move on to the next job.  So, we have found that fewer drilling contractors may actually bid on the job if they have to work in tandem or accommodate the geophysical firm services.  This can drive the bid costs up.

Q:  What are the next steps for A-GaME?

NJDOT and most other DOTs are still learning about A-GaME methods and their applications. The next step for NJDOT’s adoption of A-GaME is to continue to spread knowledge of these methods and encourage their use to supplement traditional boring techniques.

NJDOT’s Bridges and Structures Design Manual is being updated and, as part of the revision process, Geophysical Testing has been added to the new Sections 25 and 26.  While FHWA still must review these and other revisions to the Manual before it is made available to the public, the inclusion of A-GaME in the manual should eventually increase the awareness and use of these innovative methods among consultants. New innovative techniques are being added in the subsurface contract language as well.

Knowing where you will encounter bedrock is very helpful for excavation or drilling. You cannot get a complete picture such as this from bore samples. Courtesy of Jeff Reid, Hager-Richter Geoscience, Inc.

Knowing where you will encounter bedrock is very helpful for excavation or drilling. You cannot get a complete picture such as this from bore samples. Courtesy of Jeff Reid, Hager-Richter Geoscience, Inc.

NJDOT is encouraging designers to learn more about these methods and to seek approval for their use when designing NJDOT projects. NJDOT’s geotechnical team anticipates that, with familiarity, project managers will support additional funding for A-GaME during the design phase and use within the industry will grow.

Q:  Is there any other information you would like us to know about implementing the A-GaME?

These methodologies provide a wealth of information regarding soil and rock that soil borings and visual observations alone cannot provide us.  These methodologies better assist NJDOT in subsurface exploration for our highway structures and rockfall mitigation projects, as well as aid in determining pre-construction constructability issues on our heavily traveled waterways.

Resources

FHWA. (n.d.) Advanced Geotechnical Methods in Exploration (A-GaME). Retrieved from: https://www.fhwa.dot.gov/innovation/everydaycounts/edc_5/geotech_methods.cfm

Kelley V.C. (1987) Joints and fractures. In: Structural Geology and Tectonics. Encyclopedia of Earth Science. Springer, Berlin, Heidelberg. Retrieved from:  https://doi.org/10.1007/3-540-31080-0_56

NJDOT (n.d.). Innovative Initiative: What are Advanced Geotechnical Methods in Exploration? Retrieved from:  https://www.njdottechtransfer.net/advanced-geotechnical-exploration-methods/

Palmström A. (2001). Measurement and Characterization of Rock Mass Jointing, Chapter 2, In-Situ Characterization of Rocks. Editors: V.M. Sharma and K.R. Saxen. Retrieved from:   http://rockmass.net/ap/69_Palmstrom_on_Jointing_measurements.pdf

United States Geological Survey (n.d.) Geologic Units Containing Talus. Retrieved from: https://mrdata.usgs.gov/geology/state/sgmc-lith.php?code=1.5.5